Case study · Type 4 Cascades

Two Type 4 composite cascades built and delivered in Rajasthan

Manufacturing, supply and delivery of two Type 4 composite cylinder cascades — one each to Bikaner and Tonk — through to final handover.

Cascades: 2 × Type 4Status: Handed over

Project overview

As India’s CNG and CBG infrastructure grows, so does the demand for efficient, lightweight gas storage and transportation.

Urjika manufactured and supplied two Type 4 composite cylinder cascades, delivering one unit each to Bikaner and Tonk in Rajasthan. The project covered manufacturing, delivery to two separate locations and the final handover.

Objectives

  • Manufacture two Type 4 composite cylinder cascades to the project requirements.
  • Coordinate timely delivery to two locations in Rajasthan.
  • Supply lightweight composite cascades for gas storage and transportation.
  • Complete the equipment handover at each destination.

The engineering solution

Type 4 composite cylinders use a non-metallic liner reinforced with carbon-fibre composite — a lightweight alternative to conventional all-metal cylinders.

  • Type 4 composite technology — advanced composite construction for high-pressure gas storage.
  • Lightweight construction — lower cylinder weight than conventional steel designs, depending on the configuration.
  • Carbon-fibre reinforcement — high-strength composite built for pressure containment.
  • Transportation efficiency — lower tare weight can improve payload, subject to vehicle and regulatory limits.

Execution

  1. 01

    Manufacturing

    Both cascades manufactured to the project requirements.

  2. 02

    Supply coordination

    Cascades prepared for dispatch and delivery coordinated.

  3. 03

    Transportation & delivery

    One cascade delivered to Bikaner, the other to Tonk.

  4. 04

    Final handover

    Handover completed at each destination.

Outcome

Both cascades were manufactured, supplied and delivered to their destinations in Rajasthan, and handed over at each site — another execution milestone in supporting India’s CNG and CBG infrastructure.

Two cascades. Two locations. One engineering partner.

From the site

Project photos

Valve panel with pressure gauges
Valve panel with pressure gauges
Cascade end panel and isolation valves
Cascade end panel and isolation valves
Cascade loaded for dispatch
Cascade loaded for dispatch
Finished Type 4 cascade container
Finished Type 4 cascade container
The Urjika team at the 50-cascades-in-30-days milestone
The Urjika team at the 50-cascades-in-30-days milestone
Ventilated side panels
Ventilated side panels
Cascade on the trailer for delivery
Cascade on the trailer for delivery
Type 4 composite cylinders inside the container
Type 4 composite cylinders inside the container
Cylinder bank behind the access doors
Cylinder bank behind the access doors
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