URJIKA · VIA SARTHAK
Civil, structural & piping
Site development, silage pits, three RCC digesters, lagoons, sheds, roads, pipe racks and process piping across the whole plant.
CBG Plant EPC Projects
From feedstock to fuel. From concept to commissioning.
End-to-end Engineering, Procurement and Construction (EPC) solutions for Compressed Biogas (CBG) projects — one integrated journey, one project partner.
Engineering & EPC for CBG plants
One integrated journey. Multiple specialist interfaces. One project partner.
URJIKA provides end-to-end Engineering, Procurement and Construction (EPC) solutions for Compressed Biogas (CBG) projects, supporting customers from project planning and engineering through equipment procurement, installation, commissioning and project handover.
Our approach integrates biogas purification, compression, CBG storage, gas handling, utilities, automation and associated infrastructure into a complete project solution.
The Urjika model
Two in-house pillars, one EPC
SPECIALIST OEMs
Process & purification equipment
Gas holders, pumps, agitators, choppers, H₂S scrubber and upgrader — selected and integrated by us.
URJIKA · IN-HOUSE
HP CBG: compression to dispatch
Compressor, cascades, filling posts, HP tubing, odorizer, analyzers, GC and grid-injection skids.
URJIKA · IN-HOUSE
Engineering, PESO & E&C
Design, licensing, PESO approvals, erection and commissioning by our own teams with Sarthak’s crews.
Reference 0 TPD CBG plant
0% of EPC value built in-house
0.0%
₹0.00 Cr
Civil, structural & piping — executed by Sarthak
0.0%
₹0.00 Cr
Urjika HP CBG systems, engineering & PESO
0.0%
₹0.00 Cr
Erection & commissioning
0.0%
₹0.00 Cr
Bought-out OEM equipment
Base: ₹0.00 Cr pre-GST — 0 line items of civil, machinery and services, plus E&C and four mobile cascades. Napier + paddy straw + cow dung feedstock.
No aggregator margin on ₹0.0 Cr of in-house scope
Why we cost less
In-house scope, 0 TPD plant
₹0.0 Cr
Civil, structures, piping, HP systems, engineering, PESO and E&C — built by our own teams at our own cost.
At 0% margin avoided
≈ ₹0.00 Cr
saved on a 0 TPD plant. Typical EPC players load 0–0% margin on bought-out scope — we take a conservative 0%.
Owned machinery
No equipment hire charges passed through.
Own manufacturing
Cascades, skids and tubing at maker’s cost.
Shorter build
Fewer months of IDC and an earlier first revenue.
What this means for a plant owner
No margin on margin. No waiting on sub-vendors.
Urjika’s own manufacturing and Sarthak’s own manpower and machinery carry the largest blocks of the plant — so cost stays lean and the schedule stays in our hands.
Urjika’s civil strength · Sarthak Contracts Pvt. Ltd.
Our civil partner: Sarthak
₹0.0 Cr
Annual turnover, FY 2023–24 — up from ₹0.0 Cr in FY 2021–22
₹0.0 Cr
Net worth, FY 2023–24 audited
₹0 Cr
Executed for BPCL’s Bargarh bio-ethanol refinery
0 MT
Structural steel erected at Bargarh
Clients:Indian OilBPCLGAILIndraprastha GasIndradhanush Gas GridCBIP
Urjika’s civil strength · Sarthak fleet
Owned machinery, day-one start
0
Concrete batching plants
0 m³/hr each
0 + 0
Concrete pumps + transit mixers
Continuous pours for digester walls
0 + 0
Tower cranes + builder hoists
0 m × 0 m tower cranes
0
Excavators & poclains
Site grading, silage pits, lagoons
0 + 0
Bituminous mix plants + rollers
Internal roads & hardstands
0
Welding generators & transformers
Structural & pipe-rack fabrication
0
Steel shuttering plates
Plus 0 scaffolding sets
0
Cube testing machines
On-site concrete QC, 0 MT
Standard OEM equipment
What we buy, like every EPC
Gas holders & balloons
Double-membrane holders, biomethane buffer
Pumps & agitators
Feed, recirculation and transfer pumps; digester mixers
Pre-digestion & material handling
Choppers, macerators, dosing hopper, loader
Purification upgrader & H₂S scrubber
Water scrubbing or equivalent, from specialist makers
Heating & heat exchange
Tube-in-tube exchangers, hot-water generators
Electrical & fire packages
Transformer, panels, DG set, fire pumps
The difference: these packages sit on our civil works, connect through our piping and hand over to our HP system — so there is only one interface to manage.
Before the first investment
Project development — we help validate
Feedstock Feasibility
Availability, quality, seasonality, logistics and delivered cost.
Site & CBG Potential
Infrastructure and the journey from feedstock to biogas, CBG and digestate.
Financial Viability
CAPEX, OPEX, production, revenue, cash flow, ROI, IRR and payback.
DPR & Finance Support
Technical-commercial DPR with lender-facing documentation.
From project concept to commercial CBG
How a CBG project comes together
01
Feedstock
02
Pre-processing
03
Digestion
04
Biogas Treatment & Upgrading
05
Compression & Storage
06
Dispatch & Offtake
CIRCULAR VALUE
Digestate
FOM / LFOM
Agricultural Value
Circular solution for a greener tomorrow
Our EPC scope
Everything from engineering to handover
01
Project Development & Engineering
Project feasibility and concept development
Process engineering
PFD / P&ID development
Equipment sizing and selection
Layout and plot-plan development
Piping and instrumentation engineering
Electrical and instrumentation engineering
02
Procurement
CBG compression systems
Biogas purification / upgradation systems
CNG/CBG cascades
PRS / DCU systems
Gas metering systems
Odorization systems
Valves, fittings and piping
Electrical and instrumentation equipment
03
Construction & Installation
Equipment installation
HP/LP piping
Mechanical works
Electrical works
Instrumentation
Utility integration
Structural and skid installation
04
Automation & Control
PLC-based control systems
HMI / SCADA
Gas monitoring
Pressure and flow monitoring
Emergency shutdown systems
Instrumentation integration
05
Testing & Commissioning
Pressure and leak testing
Equipment commissioning
Instrument calibration
Functional testing
Safety-system testing
Performance testing
Final project handover
Planning a CBG plant?
From feedstock feasibility to commissioning — let’s structure your project together.
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