3 × 4500 WL CNG Cascades & One LCV Fill Post Supplied to Nagpur, Maharashtra

Project Overview

Urjika Consulting & Engineering Solutions Pvt. Ltd. undertook a CNG/CBG plant infrastructure project in Nagpur, Maharashtra, involving the supply of three 4500 WL Single Bank CNG Cascades and one LCV Fill Post.

The project scope also included high-pressure tubing, installation, and commissioning activities. These components and services form important parts of an integrated gas infrastructure system, where equipment compatibility, connection integrity, and coordinated site execution are essential.

Project Scope

The project covered the following equipment and services:

3 × 4500 WL CNG Cascades – Single Bank: High-pressure gas storage equipment for the plant's CNG storage arrangement.

1 × LCV Fill Post: Refuelling equipment designed for use with compatible light commercial vehicles.

High-Pressure Tubing: Tubing installation to connect relevant equipment interfaces in accordance with the approved design.

Installation & Commissioning: On-site equipment installation, integration, and commissioning activities.

High-Pressure Tubing: Connecting the System

High-pressure tubing is a critical element of CNG/CBG infrastructure. It connects gas-handling equipment and must be selected and installed according to the specified operating conditions and applicable engineering requirements.

Key considerations during execution include:

Selecting tubing and fittings suitable for the intended gas service and design pressure.

Ensuring proper routing, support, and accessibility.

Maintaining connection integrity through appropriate assembly practices.

Inspecting and testing the installed system according to approved procedures.

Verifying relevant safety provisions before commissioning.

Installation & Commissioning

Installation and commissioning require coordination between the storage cascades, refuelling equipment, tubing connections, and associated site infrastructure.

The project scope included these activities to support the integration of the supplied equipment into the plant's gas infrastructure. Commissioning checks should be conducted in accordance with the approved project procedures and applicable safety requirements.

Site Coordination

Site Coordinator: Mr. Mohan Lal

Site coordination plays an important role in aligning equipment placement, tubing activities, installation sequences, and commissioning requirements. Effective coordination helps ensure that work progresses according to the approved project scope and site requirements.

Project Highlights

Location: Nagpur, Maharashtra

Application: CNG/CBG Plant

CNG Storage: 3 × 4500 WL Single Bank Cascades

Refuelling Equipment: 1 × LCV Fill Post

Services: Equipment Supply, High-Pressure Tubing, Installation & Commissioning

Site Coordination: Mr. Mohan Lal

Key Takeaways

This project highlights the importance of an integrated approach to CNG/CBG infrastructure:

Coordinating storage equipment and refuelling systems within the approved design.

Executing high-pressure tubing work with appropriate materials and installation practices.

Aligning site activities to support systematic installation and commissioning.

Following approved inspection, testing, and safety procedures throughout execution.

Conclusion

The Nagpur project demonstrates Urjika Consulting & Engineering Solutions Pvt. Ltd.'s involvement in CNG/CBG plant infrastructure through equipment supply, high-pressure tubing, installation, and commissioning.

By bringing together three 4500 WL Single Bank CNG Cascades and one LCV Fill Post within the project scope, Urjika supports the development of integrated gas infrastructure for India's evolving clean-energy sector.