Case study · Integrated CNG Storage and Vehicle Refuelling Infrastructure — From Equipment Supply to Testing, Commissioning & Handover

Two 4500 WL CNG Cascades & One LCV Fill Post Supplied to Surat, Gujarat

Urjika Consulting & Engineering Solutions Pvt. Ltd. successfully supplied two 4500 WL CNG Cascades and one LCV Fill Post for a CNG infrastructure project in Surat, Gujarat.

Equipment: 2 × 4500 WL CNG Cascades & 1 LCV Fill Post

Project Overview

Urjika Consulting & Engineering Solutions Pvt. Ltd. successfully supplied two 4500 WL CNG Cascades and one LCV Fill Post for a CNG infrastructure project in Surat, Gujarat.

The project scope extended beyond equipment supply to include installation, testing, commissioning, and final handover. This integrated approach helped bring the supplied gas storage and vehicle-refuelling equipment through the required project execution stages.

Project Scope

The project included the supply and deployment of three major equipment units:

2 × 4500 WL CNG Cascades: High-pressure gas storage equipment forming part of the station's CNG storage arrangement.

1 × LCV Fill Post: Refuelling equipment intended to facilitate CNG dispensing to compatible light commercial vehicles.

The equipment was integrated as part of the site's CNG infrastructure, subject to the approved system design and operating requirements.

Installation and System Integration

Proper installation is essential for integrating high-pressure storage equipment with associated gas-handling and refuelling systems.

The project involved installation activities to position and integrate the supplied cascades and LCV Fill Post in accordance with the applicable project requirements.

Key engineering considerations included:

Correct equipment placement and installation.

Verification of connections and associated high-pressure interfaces.

Inspection of relevant safety provisions.

Coordination of installation activities before testing and commissioning.

Testing, Commissioning & Handover

Following installation, testing and commissioning were completed, followed by the final handover.

These stages are important in confirming that the installed equipment has undergone the checks required by the approved project procedures before being handed over to the customer.

The completion of testing, commissioning, and handover marked the closeout of the stated project scope.

Project Highlights

Project Location: Surat, Gujarat

CNG Storage Equipment: 2 × 4500 WL CNG Cascades

Refuelling Equipment: 1 × LCV Fill Post

Installation: Completed

Testing: Completed

Commissioning: Completed

Handover: Completed

Urjika’s Role

Urjika Consulting & Engineering Solutions Pvt. Ltd. supported the project through equipment supply and on-site execution activities, including installation, testing, and commissioning.

The project reflects the importance of combining CNG storage and vehicle-refuelling equipment with coordinated site execution to deliver an integrated gas infrastructure solution.

Conclusion

The Surat project represents another CNG infrastructure execution milestone for Urjika Consulting & Engineering Solutions Pvt. Ltd. With two 4500 WL CNG Cascades and one LCV Fill Post supplied, and installation, testing, commissioning, and handover completed, the project demonstrates Urjika’s role in supporting gas infrastructure development through equipment supply and execution.

One Partner. Infinite Possibilities.

From the site

Project photos

2 × 4500 WL CNG Cascades & 1 LCV Fill Post — Surat, Gujarat
2 × 4500 WL CNG Cascades & 1 LCV Fill Post — Surat, Gujarat
Surat, Gujarat — project photograph 2
Surat, Gujarat — project photograph 2
Surat, Gujarat — project photograph 3
Surat, Gujarat — project photograph 3
Surat, Gujarat — project photograph 4
Surat, Gujarat — project photograph 4
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